Aluminum Turned Parts

Chaoyue is a professional aluminum turning parts manufacturer, providing aluminum turning parts customization, aluminum turning parts production, advanced production equipment, mature technology, years of industry experience for your aluminum turning parts to reduce maintenance costs and extend service life.

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Machining characteristics of aluminum CNC turning parts

Easy to cut: The hardness of aluminum is relatively low. During CNC turning, the cutting force is small and the tool wear is relatively slow. It is easy to process and can improve processing efficiency. For example, under the same cutting conditions, the cutting speed of aluminum alloy can be several times faster than that of steel. Moreover, the surface quality after processing is also good, which can reduce subsequent processing procedures and lower processing costs.

High precision: CNC lathes have high-precision control systems and positioning accuracy, which can achieve precise processing of aluminum parts and ensure the dimensional accuracy and shape accuracy of parts. Through programming, the movement trajectory of the tool can be precisely controlled to process parts with complex shapes and high-precision requirements, such as some precision aluminum alloy parts in the aerospace field.

Good surface quality: CNC turning can obtain better surface roughness by reasonably selecting cutting parameters and tools, making the part surface smooth, reducing subsequent processes such as grinding and polishing, and improving production efficiency and product quality.

Material properties of aluminum turned parts

Light weight

The density of aluminum is about 2.7g/cm³, which is much lower than many common metals. The CNC turned parts made of aluminum are lightweight, which is of great significance in fields such as aerospace and automobiles. It can reduce the overall structural weight and improve transportation efficiency and energy utilization.

Good thermal and electrical conductivity

Good thermal conductivity makes it perform well in some applications that require heat dissipation, such as radiators for electronic equipment; electrical conductivity meets the needs of some parts in electrical equipment and can be used to manufacture wires, cables and various electrical connection components.

Strong corrosion resistance

Aluminum easily reacts with oxygen in the air and forms a dense alumina film on the surface. This oxide film can prevent the internal aluminum from being further oxidized, making it have good corrosion resistance and suitable for manufacturing parts in various harsh environments, reducing maintenance costs and prolonging service life.

High strength-to-weight ratio

By reasonably adding alloying elements (such as magnesium, silicon, etc.) and optimizing processing techniques (such as heat treatment, cold working, etc.), aluminum alloys can obtain high strength. The strength-to-weight ratio can even exceed some traditional high-strength steels. While ensuring structural strength, it further reduces weight.

In terms of production efficiency

High degree of automation: CNC lathes can realize automated processing. Through pre-written programs, the processing process of parts can be automatically completed, reducing manual intervention and improving production efficiency and processing consistency. At the same time, devices such as automatic tool change systems can be equipped to further improve processing efficiency and automation degree.

Mass production: Once the CNC program is debugged, mass production can be carried out. The processing accuracy and quality are stable and reliable, which can meet the needs of large-scale production and is suitable for the processing needs of a large number of identical parts in industries such as automobiles and electronics.

Aluminum Turned Parts
Aluminum Turned Parts

Characteristics of Aluminum turned parts

Light weight: The density of aluminum is about 2.7g/cm³, which is much lower than many common metals such as iron (density about 7.86g/cm³) and copper (density about 8.96g/cm³), which can effectively reduce the overall structural weight.

Easy to process: The hardness of aluminum is relatively low. During turning, the cutting force is small and the tool wear is relatively slow. It is easy to process and can improve processing efficiency. Moreover, the surface quality after processing is good, which can reduce subsequent processing procedures and lower processing costs.

Good thermal and electrical conductivity: Good thermal conductivity makes it perform well in some applications that require heat dissipation, such as radiators for electronic equipment; electrical conductivity meets the needs of some parts in electrical equipment and can be used to manufacture wires, cables and various electrical connection components.

Strong corrosion resistance: Aluminum easily reacts with oxygen in the air and forms a dense alumina film on the surface. This oxide film can prevent the internal aluminum from being further oxidized, making it have good corrosion resistance and suitable for manufacturing parts in various harsh environments, reducing maintenance costs and prolonging service life.

High strength-to-weight ratio: By reasonably adding alloying elements (such as magnesium, silicon, etc.) and optimizing processing techniques (such as heat treatment, cold working, etc.), aluminum alloys can obtain high strength. The strength-to-weight ratio can even exceed some traditional high-strength steels. While ensuring structural strength, it further reduces weight.

Strong recyclability: Aluminum has high recycling value. The recycling energy consumption is only about 5% of the energy consumption for primary aluminum production, and the performance loss of recycled aluminum is small, which is conducive to saving resources and protecting the environment.

Advantages of Chaoyue Aluminum turned parts

High precision

CNC lathes have high-precision control systems and positioning accuracy, which can achieve precise processing of aluminum parts and ensure the dimensional accuracy and shape accuracy of parts. Through programming, the movement trajectory of the tool can be precisely controlled to process parts with complex shapes and high-precision requirements.

Good surface quality

CNC turning can obtain better surface roughness by reasonably selecting cutting parameters and tools, making the part surface smooth, reducing subsequent processes such as grinding and polishing, and improving production efficiency and product quality.

High production efficiency

CNC lathes can realize automated processing. Through pre-written programs, the processing process of parts can be automatically completed, reducing manual intervention and improving production efficiency and processing consistency. At the same time, devices such as automatic tool change systems can be equipped to further improve processing efficiency and automation degree.

Mass production

Once the CNC program is debugged, mass production can be carried out. The processing accuracy and quality are stable and reliable, which can meet the needs of large-scale production and is suitable for the processing needs of a large number of identical parts in industries such as automobiles and electronics.

Application fields of aluminum turned parts and aluminum CNC turned parts

Aerospace field

Aircraft structural parts such as fuselage frames, wing beams, landing gears, etc. The use of aluminum turned parts can reduce the weight of aircraft, lower fuel consumption and operating costs, and improve flight performance; aircraft engine parts such as engine blades, impellers, air inlets, etc. have high requirements for the strength, heat resistance and corrosion resistance of materials. After appropriate processing techniques and heat treatment, aluminum alloys can meet these requirements. The lightweight feature helps improve the thrust-to-weight ratio of the engine.

Automobile manufacturing field

Engine parts such as engine blocks, cylinder heads, crankcases, etc. Aluminum engine parts have the advantages of light weight and fast heat dissipation, which can improve the performance and fuel economy of the engine and reduce exhaust emissions at the same time; automobile chassis parts such as suspension systems, transmission shafts, wheels, etc. The use of aluminum turned parts can reduce the weight of the chassis, improve the handling performance and comfort of the vehicle, and help realize the lightweight design of the car and reduce fuel consumption and production costs; body structural parts and appearance parts such as body frames, doors, engine covers, trunk lids, etc. Aluminum alloy bodies are not only lightweight but also have good corrosion resistance and processability, which can meet the requirements of car manufacturers for body strength, safety and appearance design.

Electronic equipment field

Radiators Due to the good thermal conductivity of aluminum, aluminum radiators processed by CNC turning are widely used in electronic equipment such as computer CPUs, graphics cards, and power supplies, which can effectively dissipate heat and ensure the normal operation and stability of the equipment; casings and structural parts such as the casings of electronic equipment such as mobile phones, tablets, and laptops, as well as some structural support parts inside. The use of aluminum parts can achieve a lightweight design while ensuring strength, and has good electromagnetic shielding performance and appearance texture.

Mechanical manufacturing field

Various mechanical parts such as gears, shaft parts, nuts and bolts, flanges, etc. By taking advantage of the easy processability and light weight of aluminum, the performance and efficiency of mechanical products can be improved, and the overall weight and operating energy consumption of equipment can be reduced; precision instrument parts In some precision instruments such as optical instruments, measuring instruments, medical devices, etc., aluminum turned parts can meet the requirements of high precision, lightweight and corrosion resistance, and ensure the performance and reliability of the instrument.

Energy field

In solar photovoltaic power generation systems, aluminum supports are commonly used components for supporting solar panels. Their lightweight and corrosion-resistant characteristics can adapt to outdoor environments and are convenient for installation and transportation; in the wind power generation field, aluminum parts can be used to manufacture parts such as nacelle covers and blades of wind turbines to reduce equipment weight and improve power generation efficiency.

Medical device field

Some surgical instruments such as scalpels, forceps, pliers, etc. The use of aluminum parts can reduce the weight of the instrument while ensuring strength and precision, making it convenient for medical staff to operate; medical equipment parts such as parts of wheelchairs, hospital beds, medical carts, and the casings and structural parts of some medical testing equipment. The use of aluminum materials can reduce the overall weight of the equipment, making it easy to move and transport. At the same time, it has good corrosion resistance and beautiful appearance.

Sports goods industry

Bicycle frames Aluminum bicycle frames have the characteristics of light weight, high strength, and corrosion resistance, which can improve the riding performance and comfort of bicycles and are beautiful in appearance and loved by consumers; golf clubs The club head and shaft parts of golf clubs often use aluminum alloy materials and are processed by CNC turning. They can reduce the weight of the club while ensuring hitting performance and improve the controllability of players; tennis rackets Aluminum alloy tennis rackets have good elasticity and controllability, are lightweight and not easy to rust, and are suitable for players of different levels.

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